The Safe Acts Audit…A Key to Safety in Businesses

In many of my safety blogs, I have emphasized the importance of conversations so we can all learn and grow together.

The conversations brought us all together and helped us to achieve excellent business and safety results. As we became increasingly successful in our work, we introduced a new safety audit we called The Safe Acts Audit. It is very useful and powerful; we used it extensively.

the safe acts audit - leading indicator of the safety climate

Each week, the safety team of 2-3 people would walk out into the plant among the people, looking at how they were working. We wanted to observe people doing things right.

The auditors would just walk among the people and watch. They did not stop to talk; they just cruised around the plant at random times for about an hour, 2-3 times each week. They would observe 40-60 people each time, and if (by chance) they saw anyone working unsafely,* they would deduct a point or two from the beginning Safe Acts Index number of 100%.

(*Certainly, if the observed behavior of working unsafely was blatant, the person’s supervisor was immediately notified to prevent a potential injury; however, the intent of the audit was purely to observe and record what was being done correctly. It’s a whole different type of audit when you’re looking for the good things, not the negative.)

Most of the time the Index would indicate that 95-98% of the observations were of people working safely. It gave us a very easy way to sense what was happening. We also found that it was an excellent leading indicator. The Safe Acts Audit is not to be confused with a Gemba Walk. Remember, this Safe Acts Audit was simply to observe people, and to record the number of observations of people working safely – that’s the bottom line.

After a year or so, most of us did Safe Acts Audits every time we went into the plant. These were mostly impromptu, and the official Index number was the one generated by the safety people. There is some subjectivity in doing this audit so we thought that the official number should be generated by the same people to reduce the variability of the Index.

Using the Safe Acts Index

Over time, we realized that the Safe Acts Index was a sensitive, leading indicator of the safety climate.

If the Index fell in any audit by 5-10%, there would likely be a recordable injury within the next 3 days. We had to immediately raise everyone’s awareness of the potential, and the need to work more carefully. We did this in several ways.

One way was to put a traffic stop light at the pedestrian gates; a green light indicated that we were doing okay; a yellow light indicated a drop in the Safe Acts Index; and a red light meant we had had a recordable injury somewhere on the plant. With the yellow light all of us would talk more about the safety and hold better toolbox meetings each day, simply to raise awareness.

Another way to raise awareness was to have all eight of us on the leadership team greet everyone coming into work on each shift for a day, reminding them of the need to be more aware, sharing that our Safe Act Audit numbers were indicating we need to all increase our awareness of doing our jobs safely, and that we do not want to see anyone be injured.

Another way was to publish a safety caution in the emails and newsletters we used. We also put cautions onto the login screens of their computers.

safety audit significance

Conclusion

All this communication effort was done with respect and caring. We wanted people to know that we cared and that we all had to work together so we could all go home safely to our families.

Doing the Safe Acts Audit was easy and a highly effective part of our total safety effort, contributing to helping us reduce our injury rate by about 97% in four years. It was a positive audit – seeking to raise people’s awareness to do our work safely and to watch out for each other.

There were 1,100 people working at the plant, so using our safety index as a way to look at our performance was reliable. By working together to improve our total performance, including safety, we did not suffer the problem of under reporting, but we kept a keen eye on that potential, so it did not develop.

If you’d like to know about how important this Safe Acts Audit process is or how you could adopt it for your organization, please give me a call at 716-622-6467.

A Story: Make Shi(f)t Happen in the Workplace

When I was first promoted into a low-level manager’s job, my mentors were tough “Kick Ass-Take Names” (KATN) managers.

They were “it is my way or the highway” type people.

Our focus was on things, and we saw the organization as a machine and the people as challenges we had to make work for us. I modeled this and was quite good at KATN, but it was tough, progress was limited, and people were angry most of the time.

Then one day there was a modest-sized fire in one of the chemical production units in the big plant where I was the Plant Manager. All the ugliness, arguing, complaining disappeared and in an instant, the people became a high-performance team. In just three weeks of amazing work, the plant was back into production, but then people reverted to their terrible behavior.

Sometime later, as I walked the plant talking together with the people who were most impacted by the fire, I found that they really liked the way they worked during the fire repairs. People helped each other, they shared all information, were respectful, they told the truth, they made decisions themselves close to the work; this way of working meant a lot to them. They were quite excited as they reminisced about the fire and restoration experience. At one point I said to them “Fellas, we can’t burn the darn place down every few months so we can feel good. We have to figure this out.”

partner-centered leadership in the workplace

I began by walking the Plant for 3-5 hours a day, every day, among the people, listening and learning about their work and ideas, discovering that many of them were quite remarkable. I asked for their help and encouraged them to solve as many problems as they could themselves. I held weekly communications forums (in various venues across the plant) to keep everyone updated on the business, events, changes, etc., and answered everyone’s questions. Energy and good ideas bubbled up as the deep intelligence and creativity of the people emerged each day. Within just three years, the injury rate was down 97%, emissions to the environment were down 95%, productivity was up 45%, and earnings were up 300%.

In walking among the people, talking, listening, and sharing, everything changed. My role was to encourage the sharing of information, helping to maintain the vision and mission of our work as well as insisting on maintaining high standards of performance. Those doing the front-line work did remarkable things to make significant improvements. We all developed our agreements on how we would behave and work together which formed a rock-solid basis of our culture.

For example, we agreed to tell the truth, listen to, and respect each other, and apologize for mistakes. I was part of this; I had to model the behaviors. We held each other accountable to live up to our agreements. We had discovered that the organization behaved as if it was a living system where the key for success was in all of us, how we related and agreed to work together. We had created the conditions where everyone could learn, grow and be the best we could be. I asked everyone for help because we in supervision surely did not know everything. Many people already knew this.

Partner-Centered Leadership

We had shifted from a fear driven, KATN culture where relationships were poor, where it was hard for people to learn and grow, where change was slow and difficult, to a partnering culture where we cared for each other, learned, and grew to levels of performance we never imagined. I call this way of working “Partner-Centered Leadership.”

Everyone began to shift from sitting back like consumers, waiting for management to bring in various, new safety offerings like better safety meetings, training courses like behavior-based safety, new PPE, better safety equipment, new hazards analysis processes, more process safety management, management inspections like walk-arounds, big safety conferences, special OSHA training, and new versions of safety like Safety II and Safety Differently, to becoming active citizens and leaders taking the initiative and responsibility to be creative, to explore new ways to do things so we could all get better and help to solve most of our problems.

partner centered leadership can make a difference in workplace safety

If new training or equipment was needed, groups could select from a broad variety of safety offerings to fill the need. We took responsibility for the whole plant system, our safety, environment, health, production, HR, quality, customer service, and community relations; they all came together. The separate stovepipes almost disappeared as we realized that we were all in it together, needing each other to be successful. We were a whole system with all the parts connected and interacting all the time. Through the process of partnering at all levels, our total performance went way up. Morale and a strong sense of belonging developed which felt good.

As we worked together this way, we learned to sustain this way of working. For example, the safety and health performance achieved a TIFR (Total Injury Frequency Rate) rate of ~0.3, and it was sustained at this world-class level for 19 years; this lasted for 14 years after I was transferred to a new assignment. I wrote an article about this in the American Society of Safety Professionals Journal, Professional Safety, which showed that Partner-Centered Leadership was far more effective than KATN.

Doing It

This way of leading requires a shift in management’s thinking about the people to seeing them as whole people with families, hopes, dreams, and a big creative capacity. It requires a shift in management’s behavior about developing relationships of caring, trust and commitment. It requires a willingness to treat each other with respect, to listen together, learn, grow. It means inviting everyone to work together to become our best. It requires giving people credit for their contributions.

It does not mean losing control of high standards, suffering with incompetent people, putting up with toxic behaviors and sloppy performance. It does not require new capital investment, new computers, and training. It requires a willingness to be with the people to talk together about the problems we face, to share almost all information and the need to solve problems at the lowest, appropriate level so our businesses can survive in this highly competitive, fast changing world. We also need to give credit where credit is due.

working together in the workplace

Everyone Wins

Partner-Centered Leadership builds morale and releases creative energy. The collective intelligence of the whole organization increases. It builds resilience and flexibility. Everyone together, co-creates their shared future. As the Plant Manager, I could throw leading by fear and KATN into the trash and shift to leading with deep caring, respect, integrity, and a great sense of satisfaction as all dimensions of performance significantly improved. It was wonderful to see how we all were growing and developing. All of us became winners!