Why were we at this VPPPA Conference?

At our exhibit booth, Claire and I shared our Partner-Centered Leadership approach. We handed out brochures and other literature that can help organization’s achieve safety excellence and move towards their OSHA Star designation. We were there to share important information, including the need to be able to lift up and address one’s safety elephants that are preventing organizations from being the best they can be.

We talked with a lot of people and learned of their safety journeys:

  • Those who had attained their Star status were looking for ways to sustain their performance, but there was a deep concern that complacency was undermining their safety achievements. Sustaining their work was a goal.
  • Those who were working towards their OSHA Star status were often struggling with communications problems between and among the workers, the union, and even the supervisors and managers. Getting everyone on the same page, and committed to the endeavor seems insurmountable (to some).

The Keys to Success and Sustaining Safety Performance

The keys for addressing both of these concerns in building sustainability into their programs and in achieving the OSHA Star status is for the people at all levels and parts of the organization to talk together to get clear and aligned on just what they really want to do. How sincere and authentic is the desire to have safety excellence for the long-term? (This means Communication with a Capital C—requiring Co-creation, Clarity and Coherence.) In addition, together they must take the time to co-create a set of ground rules about how they agree to work together in order to achieve their safety goals and then hold each other accountable to live up to them. (That’s Partnership and Commitment!) The process to achieve this is available to you and your organizations now.

There is no question that excellence in safety performance is good for both the people and the business. Creating and sustaining a workplace where everyone can go home injury-free, where everyone is treated respectfully, and everyone shares core safety values is what we should be doing.

In creating a workplace like this, the people are also generating benefit for the business. Eliminating OSHA Recordable Injuries and avoiding the average cost of $50,000 for each one provides real value for the business. Maintaining the production without the interruption of having had an injury and all the distraction that this causes is a also major contribution to the business. Building a reputation of being a safe, reliable supplier of quality produces another big value to the business.

Once everyone is clear and aligned that they really do want to achieve and sustain excellence, then talking together every day about doing this is critical. Toolbox meetings at shift start need to alert everyone on the challenges of working safely and a review of the day’s tasks, the looking out for the unexpected, taking two minutes before a job to be sure the right people and equipment are there, and emphasizing the importance of helping each other to stay alert and focused are also very important for these meetings.

As managers and supervisors walk around, they need to be talking respectfully with the people, listening and showing that they are really concerned for their safety. In doing this, we all learn together as better relationships develop and new ideas emerge. Talking with the people as true partners in the safety and business effort is key to moving to excellence. With everyone working together, on the same page, you are creating Partner-Centered Safety.

What are the overdue safety conversations you need to have?
And with whom?

What is it really all about?

This is all about having everyone go home in one piece and having a profitable business. Excellence in both the safety performance and business results are attainable.

When I was the plant manager at a big chemical plant, we got the total injury rates down to about 0.3, sustained this for 16 years, and had our earnings go up 300%. We have the roadmap that never fails—if you’re ready to travel that journey with us!

We can have it all if we want to do these things.

When the safety gets right, everything else gets right!

Leading Safety…Working with People because People are the Key!

Safety 2015,” the Annual ASSE Professional Development Conference and Exposition, was held in Dallas, Texas, in early June. It was a terrific conference and gathering of about 4,000 safety professionals. There was a lot of networking, excellent keynote talks, a vast array of all kinds of safety equipment, and lots of papers in concurrent sessions. About 100 people came to hear me talk about achieving sustainable and excellent levels of performance. Total Recordable Injury Rate was <0.4 for 16 years when we approached the organization as a complex adaptive system (CAS).

There was a lot of interest in this based on the attention of the audience, the quality of the questions and the excellent feedback I received at the end. This was the only paper addressing the complex adaptive systems approach to achieving safety excellence at this conference. Based on my experience, this is a much easier and more effective way to lead safety. The Safety Leadership Process©, the correct tool for use in CAS, requires the leaders to get clear and focused in their safety thinking and message, then go into their organizations listening, talking, abundantly sharing information with the people about how to get better and then helping the people to implement their improvement ideas.

While the conference and exposition presented lots of good papers and displayed a huge array of safety equipment, I got the feeling that a lot of people think that they are disempowered for making safety improvements. Many lament, if only management would listen to the safety professionals, or if we added more focused safety people, or if we could purchase more of the fancy new equipment like that on display, that maybe then our safety would get better. Is this not more of the same way we have been managing safety for years?

I think that more technical papers, more traditional training activities, and new safety equipment will only get the organization to the level of safety compliance – it does not get organizations to the level of safety excellence. I have tried this technical-based approach over the last 50 years without achieving safety excellence. And why? Because people are the key!

But, when I shifted to using the Safety Leadership Process©, described above, the shift in attitude, the willingness to improve performance, and the energy and excitement of the people, enabled the organization to reach and sustain the higher level safety excellence.

Those in leadership positions and at the top of the organization have the responsibility to engage with the people – setting the conditions where excellence can be achieved. This only requires a commitment to get clear on the safety message, go into the work places and engage with the people exploring new and better ways to having every one go home without having been injured at work. With courage, care, concern, and commitment, we can all reach and sustain the level of safety excellence!

Visualizing the Future to Avoid Fatalities

Visualize the Future to Avoid FatalitiesIn my reading, studying and talking with many people, I have found that over half of the fatal accidents are often unanticipated and missed using our traditional approaches to accident prevention. The Heinrich Accident Triangle is very useful as we look at unsafe acts at the base of the triangle. Lots of slips, trips and falls are avoided as we do this.

But, many potential, fatal accidents don’t show up in this work. Only very few of the unsafe acts at the base of the triangle ever lead to a fatality. Why does a man fall from a cell phone tower when he has his fall protection harness on properly? Why does a man rush down the ramp to quickly fix something at the end of his shift where big paper rolls are stored prior to loading, when he knows the dangers of getting caught between the rolls and getting killed? Why does a man jump onto a large baking oven conveyor belt in a hurry to enter the oven before it is cool enough to do some maintenance and gets killed? These sorts of impulsive, tragic actions aren’t picked up in our normal safety audits.

Yet many of the reports of fatal accidents indicate that the conditions and impulsive behavior surrounding these accidents were obvious in hindsight. As people think about the fatality, they often see that, while the obvious conditions and impulsive tendencies were there, they were not in people’s everyday conscious thinking.

Often, the causal details are a mystery like in the situation with some of the fatal falls from cell towers and the workers have their fall protection gear all on but somehow they didn’t have it hooked up for a fatal moment. Or the man caught between the big rolls of paper or the guy who got cooked.

One possible approach to eliminating these sorts of fatalities is built on the belief that the people closest to the actual work are in the best position to see the obvious if they open their minds. Suppose that, once a month, the various work groups take 30 minutes to think about their work with the focus on identifying the conditions and work practices possibly leading to unlikely events and potential fatalities. Think about what work the people actually have to do to get their job done. They would open their minds to unlikely possibilities and see if there is something coming out of this that would alert them to a potential fatality. Including a few people from another work group with fresh sets of eyes would be helpful.

Here are some questions to consider:

  • Are there high pressures to get the work done quickly?
  • Do people just jump in impulsively?
  • Do the people talk about both safety and production and the need to do both well?
  • Is there information that needs to be shared that would help to prevent a potential fatality?
  • In your safety culture, is it okay to stop the job to fix a safety issue?
  • Are procedures gradually being changed that might weaken the protection?
  • Do people really trust and help each other?
  • Can you reach out to an impulsive person and hold him/her back?
  • Those closest to the work know their work and their work-mates better than anyone else and can explore the unlikely possibilities. Supervisors and managers should also be included and support this effort.

Once they have discovered a potential fatality situation, they could put together a team to focus on it and develop ways to eliminate or modify the conditions, behaviors and procedures that could lead to a potential fatality.

This important work should be shared with all the other people in the organization so that everyone can learn and improve. Keeping track of these disaster prevention sessions could become a leading indicator of the safety culture.

The Gift of Discretionary Energy

We can reach safety excellence only if we all pull together, giving our best. This takes extra energy over and beyond the energy we need to put into our job to keep from getting fired.

safety leadership tips Talking together is one of the most important things we can do to help to improve the safety in our workplaces. Letting people know that you care about them and respect them. But too many times I have seen supervisors and managers talking down to their employees ordering them to do this or that.

This is energy that we can give or withhold. This is energy that people will freely give if they are feeling valued and want to help everyone go home in one piece.

We can help people to feel really valued when we take interest in them, help them and ask them to help each other for the good of the whole organization. Being open and honest is a big part of this. Being consistent in working with them this way shows we are serious about them and want them to be a part of the team. Being clear, consistent and fair in holding everyone up to meeting the safety standards, not tolerating bully’s, and telling the truth are keys to this as well.

This is the way that most of us want to be treated so let’s do it for everyone!

Safe and Sound

We have all heard that parental admonition: “Please text me/call me when you get there…I need to know you are safe and sound!”

safe workplaceEach of us, as we travel to and from our work spaces want to be “safe and sound”—we want to return at the end of the day or at the end of our work-shift to our loved ones—safe and sound.

This phrase, safe and sound, encapsulates the “why” of Safety—so that we are not harmed—rather, we are whole, complete, and okay.

May you, and all the people in your work world, start and end each day in 2015 safe and sound.

Partner-Centered Safety

The best approach to sustainable safety excellence is through Partner-Centered Safety.

This is a proven, robust way for dedicated people to work together to get the excellent safety results they want to achieve. All dimensions of occupational safety and health as well as process safety management are positively impacted when people work this way.

create a safety cultureThere are three main aspects to Partner-Centered Safety.

  1. Developing mutual respect for and valuing each other as real people is critical. My safety mantra was “I don’t have a right to make my living in a place where it is okay for you to get hurt. Now let’s figure out how to work safely and make a profitable business.” With this message, I was trying to convey my deep respect and value for them as individuals. The people really appreciated this way of being together.
  2. Talking, listening and thinking together, looking for the best solutions and possibilities opened up new ways to do our work, building credibility, trust and interdependence. All of us brought our various experiences, skills and insights into the discussions as equals with a passion for excellence in safety and production. The decisions were made with the best thinking and technology we had rather than by arbitrary, do it my way, orders.
  3. Our culture shifted so that there was order, some stability and some control along with an openness to freely talking and thinking together to find the best solutions. The ambiguity of order and freedom worked very well as long as we were in constant conversation. For example, we learned to live in the need to have excellent safety and production at the same time.

As we worked this way good ideas bubbled up, new thinking developed, safety improved to Total Injury Rates at 0.3 or better and people discovered that they could sustain this for years (over 17 years in one case). At the same time earnings, productivity and environmental performance improved significantly.

In Partner-Centered Safety we work with the people and do not do stuff to the people, which is the traditional approach to safety.

The Lurking Elephants…Can You See Them Now?

Did you hear the story about the Safety Elephant who roamed all over the place stomping people down, messing things up, and completely blocking the ability of the people from having the important safety conversations?

creating safe workplaceYes, the elephant that got in the way of having the conversations that matter? You did? Oh, you have one of those too?

Safety First Elephants are big and smelly. Everyone knows they are there because they stink up the place, making it smell rotten. Elephants are also sneaky, often disguised, or even invisible. Sometimes they show up as the bully who tries to push everyone around and control the group. Sometimes it is a boss who just doesn’t seem to care. Sometimes it is “obliviousness” to what is really happening. Sometimes it is simply an undiscussable that has been allowed to fester. Anyone who tries to speak up about an important issue is silenced, put down, demeaned or ridiculed. The elephant just loves this. The elephants are in control! They are having a happy time!

You know that the elephant has a name…yet, you speak of it in whispers. (For the purpose of this Safety Flash, let’s call this elephant, Hiney – the H is for Hidden!) While Hiney is invisible or disguised, Hiney loves for you to talk about him/her in private, with a person you can trust. You might talk about Hiney in the restroom or by the water cooler. You make Hiney really quite visible in these conversations. But when you stay quiet in the situations that really matter – when you could constructively make an issue explicit, but you don’t – then Hiney remains very safe. So back in the workplace, Hiney keeps sneaking around, messing the place all up and stomping all over. Hiney is really very unfriendly – just loving it when someone gets hurt because you couldn’t talk about the real safety problem. Sometimes there are whole herds of Hiney’s!

Hiney is really very afraid of being made visible. If you just look Hiney (aka, the undiscussable) right in the eye and name the big, stinking elephant, everything changes! The big, cowardly, stinky, brutal Hiney seems to just melt away. You can talk about Hiney and work to fix the safety problem. There are courageous, safe ways to name and address the hidden elephants! Hiney can’t stand the light of the truth! Transparency hinders elephant herds. Fewer injuries and incidents will happen when you learn how to lift them up and address them. Call us…We’ll show you how!

Check out Can You See them Now? (Elephants in our Midst) – Discover the hidden elephants that are lurking in your organization or Work team…Then Vanquish Them! Available on Amazon.

America’s Safest Companies Conference

I found several papers from “America’s Safest Companies Conference” last year quite interesting.

One by Terry L. Mathis discussed his new book (co-Authored by Shawn M. Galloway) called “Steps to Safety Culture Excellence.” This book describes, very nicely, 43 steps that can lead to safety excellence using the more traditional approach coming out of the Newtonian/Cartesian paradigm where we see cause/effect relationships, linear processes and big results needing big efforts. A lot of their ideas are quite good.

workplace safety processesAnother paper from an award-winning company showed their outstanding progress in lowering their total recordable injury rate from around 10 to 0.5 through a steady progress of improvements over 10 years. Their work was out of the Newtonian/Cartesian perspective, quite similar to what Mathis and Galloway teach.

The new book by Sydney Dekker, “Drifting into Failure,” discusses the importance of seeing the world from the complex systems perspective. This is the perspective from which I have worked for so many years. In using this approach when I was the Plant Manager at the DuPont Belle, West Virginia Plant, we cut the total recordable injury rate from about 5.8 to below 0.3 in just three years and sustained this for 17 years. When I was leading the transformational work in New Zealand Steel, in the work described by Stephen Zafron and David Logan in their book “The Three Laws of Performance,” we worked from the complexity perspective. The total recordable injury rate at New Zealand Steel dropped by about 50% in just a year and a half.

The lesson here is quite clear. If you want to try to reach safety excellence using the Newtonian/Cartesian approach and taking 10 years to do it, then that is your choice. Doing this over 10 years requires a lot of hard, dedicated work to sustain the effort.

On the other hand, if you want to achieve excellence in safety in just two-three years, then you need to work from the complexity perspective. Not only is the process quicker, you have many fewer injuries along the way. It takes courage, persistence and commitment to make this happen.

It is clear that the approach from the complexity perspective is superior, achieving excellence more quickly with fewer injuries along the way. Leading the journey to safety excellence from the complexity perspective is what we call Self-Organizing Leadership and we use the Complexity Leadership Process to do this.

Several web sites have useful information relating to this way of leading and working:

Safety Excellence for Business

Center for Self-Organizing Leadership

RNKnowles Associates

Let’s not lose sight of our objective: We want everyone to leave the workplace at the end of their workday or shift without getting hurt—no injuries! Safety is an everyday, every minute dynamic, starting now!

Call me at 716-622-6467 to learn more about this robust, proven approach to achieve safety excellence.

The Drag of Disengaged People

In a recent email post, someone mentioned that the cost to businesses of disengaged employees is about $350 billion per year.

In another post, it was estimated that about 20% of the employees are actively disengaged; they aren’t just standing around but rather doing things like horseplay, game-playing-sabotage, and even bullying to drag the performance of the organization down. This is not only a huge loss to the business, but also a huge personal loss to these people who are so negative.

These people cause big problems by blocking the channels of communications that are so critical.

how to improve workplace safetyPeople are often reluctant to speak up in these negative environments. Ideas for improvement never surface. New employees are negatively influenced and led astray. Supervisors have a very rough time getting the people to do their work properly. Grievance rates are high and much time is wasted needlessly because these are not addressed at an early stage.

In many organizations, new employees are given a safety orientation and then go to work. The organization depends on the more senior people providing some guidance to these new people. Where there is active disengagement, this follow-up guidance is often not done so the new people try their best, but are often hurt. During the summer months this is especially serious because summer and other temporary employees are hired. These people need a lot of help, but where there is active disengagement, little help is offered and drift from business focus occurs.

When the flow of communications is blocked, the organization can easily drift into disaster. Critical information gets lost. The managers who need the feedback about how the operations are running do not get the information they need. Flying blind is not good!

In your own organizations, if you see disengaged people, begin to talk with them, share important information and ask for their help. This may be hard at first, but over time, most of these people will become more engaged. One reason that people become disengaged is because they feel ignored and under-valued.

By talking together, listening for ideas, exploring for improvements from everyone, a lot of disengaged people will begin to get involved. This is not just a one-time activity. Talking, listening, exploring together are ongoing parts of the work that pay big dividends. As leaders in your organization, you can open things up for the better.

 


The Three Biggest Safety Mistakes

The Three Biggest Safety Mistakes that Most Managers Make that Can Lead to Disaster and the Way Out.

The first Big Mistake is putting production first. Some managers are quite blunt and drive production without regard to the safety impact on the people. This sort of indifference is not common and these managers are fading away.

the three biggest workplace safety mistakesFor most managers putting production first can be quite subtle with messages like:

  • We have to get the product out and meet our schedules, but do it safely.
  • We need to do it quicker and cheaper, but do it safely.
  • We can’t miss a shipment.
  • We’ll schedule maintenance when it is convenient.
  • We’ve spent lots of money and time on training and equipment, now just get on with it and do it safely.
  • The people cause injuries and incidents.
  • There is lip service to safety, but it gets lost in the press for production.

The second Big Mistake is the normalization of drift. This can also be subtle since we want continuous improvement. We want changes that are carefully considered by co-workers, engineers and managers. These need to be documented as part of the Management of Change OSHA requirements.

But we do not want people making changes here and there with little consideration and no documentation. This can happen when a worker sees a better way to do his/her work and makes a little change. Then she/he sees another improvement and makes that change. Over time, many little changes accumulate to the point where deviance is accepted and the process suddenly goes out of control.

The third Big Mistake is having structural and cultural blocks to communications. Many organizations are structured in silos of specialization like engineering, maintenance, production, HR, accounting, shipping, etc., where people in one silo are not supposed to talk with people directly in another silo. They are supposed to communicate up through their line of management to the top of the silo and then that manager will pass the message down through his/her silo. Each time there is a step in the communication chain, information gets lost or changes or both.

Sometimes cultural practices block communications. Bullying, fear of criticism, messengers getting “shot”, etc. can also block the communications.

  • People do not ask for your opinion.
  • Management does not want bad news.
  • The “boss” doesn’t listen.
  • Mind your own business.

When communications are blocked, critical information is restricted and those who need to know it are unaware of what is happening and serious mistakes are made.

Here is the way out of this mess. All three of these Big Mistakes can be overcome.

  1. In opening up the communications in the organization where people can share and talk directly with those who need the information better decisions are made.
  2. When there is trust and interdependence, people listen to each other, critical information and decisions are openly discussed, and evaluated and much better decisions are made.
  3. When people see how they fit into the organization and the importance of their individual contributions, energy and creativity flows into their work.

These are the elements of the Complexity Leadership Process. Do you have something to add? Please share your experiences below.