Ours is not to wonder why? Ours is to do or die!

It has been over 50 years since President Richard Nixon signed into law the Occupational Safety and Health (OSH) Act.

safety is important in organizationsWe are all familiar with OSHA as both a regulator for Safety Standards and Compliance in the workplace and as an Educator (offering Information and Training across-the-board on the OSH standards). Indeed, if you’ve not looked lately, go to OSHA.gov and scroll through the various topics available for your learning.

Have you ever wondered what our workplaces might be like if OSHA had not been enacted? Would employers, on their own, protect the health and safety of their employees? If there was no law that employers “must” have PPE, or Lock & Tag, or Vessel Entry, or Machine Guards, or Eye Wash stations…would they? If there was no expectation of you, would you be your brother’s/sister’s keeper in the workplace?

You may make sport of these questions because, obviously, times have changed.

There is so much more awareness to safety, to life and limb, than in 1970 when OSHA came into fruition. And sometimes, the regulations seem like they go overboard in detail. Still, what we know deeply is that every one of the regulations was written in blood – meaning someone was killed or severely injured – and that prompted the writing of the regulation to avoid additional victims falling prey to similar work circumstances.

The standards underscore the safe way of doing things, to reduce the hazards and reduce the opportunities for being hurt, maimed, or killed. The OSHA mandated rules and procedures have had a big, positive impact in improving workplace safety. But these only get compliance in most organizations.

Today, even with the OSHA laws in place, about 5,300+ workers become victims of job-related fatalities every year. Why is that?  Even with increasing numbers of Safety Professionals working within almost every facility, why is it that we keep killing so many people? Even with the oodles of hours of safety and health training that is conducted, why do these violations and tragedies continue?

We believe that a lot of the safety-related problems are systems problems. These are deeper than the things we can see on the surface like a specific incident or injury.

We need to dig in more deeply to find the things that are driving the surface problems. What is happening in the whole system and why? When we do this work, together, we can find things to fix that make a big, positive difference.

For example, we know that critical factors are the open flow of information for everyone, treating each other with respect and dignity and helping people to see how their work is important for the success of the whole organization. These ideas rarely show up in an incident report, yet from a systems point of view, these are huge.

We need commitments from across the organization
for improved safety.
It is all about everyone going home in one piece!

When we take a systems approach, we all get involved. The people and the company, together, working for improved safety results. Individual safety attitudes, fatigue, complacency, lack of taking responsibility, taking shortcuts and carelessness are addressed in the systems approach, and lead to fewer risks and serious injuries, even deaths.

Training must be meaningfully connected to the real work. Keeping track of injuries and incidents is also essential – why? These lagging indicators are one way to tell us if we are on the right track. But we do not use these to try to manage safety; we use leading indicators like the amount of time we spend in the field with the people, sharing information, listening, learning, solving problems and fixing them at an early stage; this is a powerful leading indicator.

We don’t want to return to the era where peoples lives or limbs accounted for little. Rather, that OSHA’s stated purpose for every company is fulfilled: “Each employer shall furnish a place of employment which is free/protected from recognized hazards that are causing or are likely to cause death or serious physical harm to their employees.”

I repeat my mantra:

It is not okay for me to work and make my living
where it is okay for you to get hurt – physically or psychologically.
So, let’s figure it out together…how to profitably stay in business
and stay safe and secure all at the same time.

What differentiates a good safety culture? Internalized, focused communications…up and down. It is the energetic daily conversations that are crucial for having a safe workplace and safe attitudes.

Because, through conversation you engage employees to think for themselves, in turn, focus (less auto-pilot) and ultimately, to develop a discipline where the employee thinks things through (daily), has the autonomy (choice) in addressing the perceived greatest risks, and overall, the daily conversation becomes the “muscle” – to active caring – building relationships. (And no one gets hurt!)

Plus, the more awareness of our surroundings we develop the better off we are from being surprised by workplace hazards, or from bullying emerging, or from being surprised by a perpetrator entering our workplace to do harm. Awareness matters in both the safety of doing our tasks and in the security of surveying our environment. Call me to learn more about the processes we use to heighten safety, security, effectiveness, performance. Culture matters.

With the Occupational Safety and Health Act of 1970, Congress created the Occupational Safety and Health Administration (OSHA) to ensure safe and healthful working conditions for workers by setting and enforcing standards and by providing training, outreach, education and assistance. Note: OSHA has now weighed in on Workplace Violence as any act or threat of physical violence, harassment, intimidation, or other threatening disruptive psychological behavior that occurs at the work site. It ranges from threats and verbal abuse to physical assaults and even homicide.

OSHA'S 2020 Top 10 Most Frequently Cited Violations

Top 10

  1. Fall Protection, construction
  2. Hazard Communication Standard, general industry
  3. Respiratory Protection, general industry
  4. Scaffolding, general requirements, construction
  5. Ladders, construction
  6. Control of Hazardous Energy (lockout/tagout), general industry
  7. Powered Industrial Trucks, general industry
  8. Fall Protection – Training Requirements
  9. Eye and Face Protection
  10. Machinery and Machine Guarding, general requirements

What we know is that companies must have a company culture that embodies both a systems perspective and a strong safety focus. How does your company stack up? We wrote the book on improving safety culture – give me a call if you need a re-set – 716-622-6467.

The Need for Partnering Grows

Our society is fracturing into so many disconnected and angry parts. At every level of society and even in our workplaces, we see this happening every day.

businesses, schools and hospitals, governments, are fractured and coming apartOur businesses, our schools and hospitals, our governments, and not-for-profits, at all levels, are fractured and coming apart. Change is coming faster and faster. So many people seem to be trying to cope by pulling into their shells and trying to push the turmoil all away. The trust levels among all the various groups is very low. So many loud voices are pushing their version of the “truth” that it is almost impossible to tell who is being honest and should be listened to. How do we find the truth?

The connection to physical and psychological safety…

When problems like these come into our workplaces, people do not feel psychologically or physically safe. The distractions pull people away from focusing on their work. This can lead to injuries and incidents, as well as to lower productivity. This is expensive both in terms of the impact on the people and the business. Working in a place like this, where the pressure for production is intense, can feel like we are living in a pressure cooker.

When connections breakdown…

Mary Eberstadt, in her 2019 book, Primal Screams, suggests that people are basically social animals and that our connections are broken. A lot of our problems in society are the result of people having lost their sense of identity. Changes in how families function, or not, changes in where people live and work and move away from their roots, changes in the way the internet seems to be dividing us and making people feel scattered and lonelier, changes in the role of churches and other centers of moral guidance like more fathers in our homes, and the political strife blocking our ability to talk about the real issues are some of the concerns she raises.

We’re not helpless – we can make some important choices…

We do not have to be helpless victims. We can make choices about how we agree to work together. We can choose to…

  • be respectful of one another,
  • be aware of people who are bullying or harassing others and speak up about this,
  • listen to each other,
  • learn from each other,
  • look out for each other and be our brothers’ and sisters’ keepers,
  • learn from our successes and our mistakes,
  • give each other the benefit of the doubt and not jump to judgement,
  • talk together about how to improve our jobs,
  • talk about our differences and figure a way through them,
  • create a safe space where it is okay for people to ask questions and provide feedback, and
  • help each other to be successful.

There are many things we can do in our workplaces to build a sense of community that is safe and productive.

What if…?

true character is revealed in the choices a human being makes under pressureIn thinking about your own place of work, what do you suppose it would be like if people did some of the things mentioned earlier in this newsletter? Do you think that you could begin talking with others about building a more respectful environment? What do you think it would be like if you could openly talk together about the important issues like improving the safety of your job? What would it be like if the managers and supervisors talked frequently about with everyone about how the business was doing the challenges from the competition? What would it be like if you knew that someone was looking out for your back? What would it be like if you felt you were in an environment of trust? What would it be like if people really asked important questions and talked about them? What would it be like if people in upper management asked you for your honest opinion and really listened? That’s called breaking the iceberg and engaging in authentic conversations!

YOU CAN MAKE THAT POSITIVE DIFFERENCE!

Each person can make a positive difference, if they decide to do it. It is a matter of will. If you do not step forward to make our workplaces safer and more productive, who will?

There must be people with whom you can partner and begin these focused conversations. These do not have to be big projects. Start slowly and spread it as it grows. Change happens one conversation at a time!

I would be glad to talk with any of you about building Partner-Centered Leadership with you. Please call me at 716-622-6467.


Partner-Centered Leadership – You don’t have to live like a pressure cooker!

There is a “workable pressure relief valve” already available to us to release these stress levels! It’s called Partner-centered Leadership.

The need for open, honest, disciplined, constructive dialog is critical. It is through these sorts of continuous conversations that people and organizations change. The positive energy for continuous improvement builds one conversation at a time over and over. Showing respect and caring for both the people’s mental and physical health, as well as for the success of the business, is critical. The business can’t succeed without the creativity and energy of the people and the people’s jobs can’t survive without excellent business performance.

Leading in High-Consequence Industries – Red Flags are needed!

Every now and then a major disaster occurs in high-consequence industries like chemical manufacturing, petroleum production, refining, and aviation.

These disasters tend to be low-frequency events, which often look like some big surprise just happened. A lot of people get killed and severe damage to their facilities, their customers and the environments results. Often things looked like they were going fine just before the disaster strikes.

major disasters do occur in high-consequence industriesFor example, the workers on the Deepwater Horizon drilling platform received good recognition for outstanding occupational safety performance (the slips, trips and falls sorts of incidents) just a day or two before the explosion on April 20, 2010, that killed 11 people and injured 17 others. The pressures from top management to get into production led to failures of their process safety management (PSM) systems and processes. Communications were limited because management did not want to hear of more problems; they were driving the production schedule. The fine occupational safety performance masked the PSM deficiencies which are more subtle and invisible to upper managers, unless they are keenly aware of the needs for excellent PSM.

Part of being keenly aware is getting out of their offices and into the field looking, listening, talking with the people, and learning what is really going on. The gap between PSM-as-imagined and PSM-as-done was huge. When the pressures for production begin to overwhelm the safety systems, red flags need to be raised. The culture needs to be one where people can bring up problems and challenge the pressures without sacrificing their careers.

Another example occurred at the DuPont Belle, West Virgina plant (now Chemours) where I was the plant manager. I used the Partner-Centered Leadership (PCL) approach when I was there. I spent 5 hours a day in the plant looking, listening, talking with the people, and helping to build higher standards and performance. Along with all our other improvements, our occupational safety and ergonomics injury rates (Total Recordable Case Rate (TRC) dropped by over 97% to about 0.3 and emissions to air, water and land (a measure of our PSM performance) dropped by over 95%.

When I was transferred, the people close to the actual work continued to self-manage themselves with all we had learned about PCL, and their TRC stayed around 0.3 for 12 more years. However, the new managers that came after me used the traditional top-down approach and pulled lots of the PSM decision-making up to themselves. The TRC rates were so good that they left the people close to the work using PCL alone. The managers started to cut corners by limiting funds, cutting back on engineering support, letting inspection timelines slip, and the like. While the TRC looked great, the PSM was slowly rotting away and things fell apart.

They eventually had a series of disasters and an operator was killed. The managers hardly got out of their offices, lost contact with the people, let the standards slip and trust fell apart with the result that the gap between work-as-imagined and work-as-done became very wide. This sounds like the Deepwater Horizon pattern.

Safety in High-Consequence Industries

people need to continue to work safely to have a great safety cultureNow we have another example with the mess at Boeing and the 737 Max crashes. Top management was feeling the pressures for market share from Airbus and putting terrific pressures on cost reduction and faster production.

According to an April New York Times story, the people were forced to take short cuts, and about a dozen whistle-blower claims and safety complaints on things like defective manufacturing, quality problems, and debris left on planes were ignored. Training of pilots was shorted from 4 to 2 sessions in flight simulators. These problems went from the top of the organization all the way down. Now after two crashes 346 people are dead. There is a lot left in this story as it unfolds. Again, this pattern is like the first two stories.

In these high consequence industries, the top management needs to have a discipline of raising red flags when they are feeling the pressures to hurry up, cut costs and produce more. These pressures shutdown and destroy the communications, quality, and safety standards. This takes discipline and courage but that is the nature of the business. Leading businesses where there are high-consequence, low frequency events requires focus, skill and leading using the PLC approach.

When the system fails, it is not the top managers who get killed!

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