Leading Safety in the Midst of Change is Important for Business

The amount of change and the rate of change in the middle of DOGE is huge.

Different accounts and stories about what is happening swirl around like a storm. Organizations like NIOSH and OSHA are having to make adjustments for safety. Depending on the report, the stories of partial or even total elimination abound. Those of us outside the inner circles really do not know the details of what is happening, so we can get quite worked up about it all.

Some of the work being done in NIOSH may be vital in trying to improve workplace safety, but some of it may not be very important. From the outside, it is hard to tell. Hopefully any cuts in budget will focus on the less important work. NIOSH has been around for 50 years, and I’m told they’ve done much in the research end of safety and health.

As many of you know I have been asking why our fatality and injury rates are stuck at around 5,200 and 2.400,000 cases, respectively, for about the last 10 years. I do not know how the work of NIOSH directly impacts the workplace and in what ways their work has made the most difference. Based on the number of fatalities and injuries, you can make a case that NIOSH had very little impact so budget cutting may be the correct approach.

OSHA works closer to the actual workplace, thus having a more positive impact. But, again, the fatality and injury rates are not coming down so they may need to find out why that is.

I am more concerned about any OSHA budget cuts because OSHA is already spread very thin. OSHA has been around since 1970…can anyone say that our workplaces would be as safe as they are or that people would follow the safety rules that are in place without OSHA being the enforcer?

safety and security are the goals at the end of the day

We Can Do a Lot Ourselves for Safety

Even though all the changes and cuts are happening, we can do a lot in our own workplaces at the local, company level to make a difference.

Workplace safety is a local issue, which we at the local level can impact regardless of all the other changes going on. What is the mindset we each can hold as to whether we will go home from the workplace today and every day with all our fingers, toes, legs, arms, eyes, and ears intact? What about how well we look out for our co-workers being able to also return home from work with body and mind wholeness?

We can work directly with our people to help improve the total safety performance.

We can help our organizations get a whole lot better in all aspects of our work, not just in safety. We need to help all the people in the whole workplace to work more purposefully together. We need to treat each other with respect. Listen to each other. Help each other to share information more abundantly. Listen carefully to each other so we can learn together. We need to help people find meaning in their work and have more satisfaction with themselves.

safety and security in the business still can be profitable

When we work together doing these kinds of things, the whole workplace becomes much more open and healthier.

People do not have to fear that they will get punished in some way when they speak up and make suggestions. These kinds of behaviors positively impact all we do. In an environment like this, we can all learn and grow together.

I think that the only way we can create sustainable improvements in safety is to create a climate where everything in the organization is improving. And where people work to keep each other safe.

When I was the Plant Manager at a big plant that was having terrible performance problems, we on the Leadership Team decided to become the best producer and supplier of chemicals to our customers through improving all aspects of our work.

We focused on safety. environmental performance, people development, quality, customer service, costs, and our relationship with our community. Our total culture improved dramatically over the next 4 years, our injury rate dropped by 97%, emissions dropped by 95%, productivity rose by 45%, and earnings rose by 300%.

In the Midst of Great Change, We Can Do a Lot To Get Better!

We can take charge and sail our ships successfully in this great storm!

Call me at 716-622-6467 and let’s discuss how!

Bringing Safety People Together…It’s all in the Venn!

I want to share some experiences I’ve learned about the importance of sharing information and building trust – especially as it applies to the various safety aspects of our workplaces.

We surely had our hands full in 2020 with all the COVID-19 issues. While the new vaccines will help, change will always be with us. Each of you can make a positive difference for the people in your organizations by sharing information about what is going on, building respect and trust and listening carefully, so you really understand the issues and concerns.

I have noticed that those working on occupational safety and occupational health do not interact much with the people working on process safety management (PSM), and vice-versa. For example, at the ASSP meetings, I rarely hear any one talking about PSM and at the AIChE Process Safety meetings, I don’t hear much about occupational safety and/or occupational health. It is as if these are different stove pipes. But each of these are areas where people are deeply involved in the total safety performance of the organization. I have found that when everyone is talking together about the total safety, synergy emerges and all areas benefit.

When I was the Plant Manager of a big chemical plant, the people working in these three areas were engaged in conversations and contributed to improvements across the board. This Venn Diagram illustrates how we brought them together while maintaining their unique contributions.

the importance of sharing information and building trust

Each safety area was managed separately, using their own operating discipline. Where the three areas came together, we talked about what was happening and looked for input from each other. This significantly raised the total safety and environmental performance of the site. PSM also has a big impact on the environmental performance when spills, accidental chronic emissions, release incidents, improved yields and fires and explosions are eliminated; and a lot less is emitted to the environment.

The area of overlap of the three safety disciplines (at the center of the Venn diagram) is where we engaged in Partner-Centered Leadership:

  • Sharing all information
  • Building trust.
  • Listening to each other’s problems and opportunities.
  • Learning and finding better ways to do the work together.

For example, we talked about the three disciplines in our site Central Safety Meetings, keeping careful track of our safety workorder backlogs, meeting our safety equipment inspection schedules and talking about incidents and injuries that had happened, and what we could all learn from them. The engineers went into the various production areas and sat with the operators to learn what the operators were experiencing as they ran the processes, and the engineers taught the operators the engineering technology supporting their work, helping them to understand what was happening in the manufacturing operations. The supervisors, engineers, operators and maintenance people talked together as safety and work procedures were developed. The gap between work-as imagined and work-as-done virtually disappeared. As trust and the open dialogue improved, our safety and environmental performance really improved.

In just three years, the Total Recordable Injury Rate dropped by about 97% to a rate of about 0.3, and the people sustained this for 17 years. PSM improved with much lower levels of releases and upsets. The emissions to the environment (accidental and permitted) went down about 95% in four years. When the PSM was run as a separate stove pipe from the occupational safety and occupational health stove pipes, the Plant’s performance did not come anywhere close to these low levels. This is significant!

The improvements we made in how we worked together in safety spread into all the other parts of our work in running the big (1,300 people) chemical plant. The more we shared information, treated each other with respect and listened to each other, the more the total performance improved. For example, productivity rose by about 45% and earnings rose about 300%.

Learning to work more effectively, through our safety work, spread to the whole organization. Each of you reading this newsletter can make a big difference as you engage with the people in your organizations, sharing information, building respect and trust. The impact of your work will spread.

Want to know more? Contact me at 716-622-6467. Or, Order my book, “Partnering for Safety and Business Excellence” on Amazon.

 

Note: Venn is a diagram that shows all possible logical relations between a finite collection of different sets. Take a look at what sits right in the middle!

This is Your Wake Up Call!!!

Has your organization become forgetful or is it sleepwalking?

A delightful new book by Stephen Capizzano (2020), The Forgetful Organization, has some ideas that really make sense for those of us working to help organizations improve their safety performance and move towards Safety II.

has your organization become forgetful or is it sleepwalking?In this story, a wicked witch puts the princess and the whole kingdom to sleep for 100 years. They all have to wait for the arrival of the prince to kiss the princess and awaken everyone. As children, we all knew this story, but in this new book, Stephen Capizzano shifts the story to thinking about what happens in our organizations.

Are we in our organizations, walking around as if we are asleep? This idea of us walking around as if we are asleep is not new. The ancient Greeks talked about the caves of sleep and drinking from the rivers of forgetfulness. Are we sleepwalking deep in our habits and unaware of things going on around us?

Are we asleep in our old habits that we like and feel comfortable in? Do we like pushing the blame for problems off onto someone else? Do we like doing the minimum required for compliance? Isn’t just enough good enough? Do we really enjoy our dull safety meetings because it is a time for day dreaming about something else? Do we enjoy pushing back when something new comes into the picture like a new training program or improved safety procedure? Do we really love the “same old way?”

As we are sleep walking, 5,250 people died at work in 2018 (Bureau of Labor Statistics). The number of fatalities since 2008 has ranged between 4,800 and 5,250 people a year. Is that a habit we have become used to? The second highest cause of death for women at work is murder (453 in 2018). Is this another habit?

I used to be in the sleep-walking mode until we had a fire at a plant where I was the Plant Manager and I woke up. Maybe that was my handsome prince. Actually everyone woke up. We became a high-performance organization getting the fire out, the repairs made and starting up. Then our old habits reasserted themselves and most of us went back to sleep. But this jolt for me to wake up was so powerful I did not go back to sleep. I went on a quest to find out how we can all breakout of our old habits, stay awake and do extraordinary things together.

In this quest, I discovered many new things and created Partner-Centered Leadership, which I have discussed many times in these newsletters. One key element I found was that people want to be winners. Another finding was that we already know how to work at high levels of performance. We just have to wake up and help each other to shed our old habits. It is not a matter of scolding each other to do better. It is really just reminding each other that we already know how, so let’s do it. When we wake up, we use the natural processes of working together at a high level of performance. We do not need to go to special classes or workshops; we already know how to work this way as the fire crisis showed.

We already know how to:

  • treat each other with respect
  • help each other
  • listen together
  • tell the truth
  • share information
  • say we are sorry when we mess up
  • think and develop better ways to do things
  • work safely
  • remind each other to be our best

The key features for leaders to remember in Partner-Centered Leadership are:

  • valuing people, change and the future
  • seeing organizations as if they are living systems
  • recognizing organizations as complex, adapting, self-organizing networks of people
  • focusing on the open flow of information, building respect and trust
  • helping people to find meaning in the work itself

set a goal of where you want to beWhen we were able to shed our old habits at our Plant in West Virginia, injury rates dropped by 97%, emissions to air, ground and water as reported to the EPA dropped 95%, productivity rose by 45% and earnings rose by 300%. As I walked the plant for 5 hours each day we were reminding ourselves to shed the old habits and create a much brighter future.

We can all make the choice to wake up and create a safer, brighter future. Let’s remind each other and ourselves that we can wake up. We can each become the handsome prince that Stephen Capizzano talks about in his fine book.

Some interesting safety data

The Bureau of Labor Statics summary for 2018 shows that in 2018 there were 2,834,500 Recordable injuries. At an average cost of about $50,000, this amounts to a waste of over $1.1 trillion as well as a lot of suffering and sadness.

COVID-19

Returning to work during this pandemic seems to be the right thing to be doing, as long as we do our best regarding social distancing, wearing a suitable face mask, washing our hands, and keeping our hands away from our face. We also have to give our older people special care to protect them since they have such serious effects if they get the virus. Everyone needs to look out for each other and take the steps to do the best they can to work safely and keep everyone healthy. This is not down-playing the seriousness of the disease, but rather looking at a balanced approach where people also need to work and the businesses survive.

Closer Look: Safety, People, Culture, Change, Business Excellence, Agility, Impact…It all Fits Together!

Avoiding the losses and waste means that our businesses are more competitive and healthy. How much do you suppose an OSHA lost time injury costs the business?

  • The pain and suffering is miserable.
  • There is the direct cost of the doctors, hospitals, medications, etc.
  • We lose time
    • having to investigate the injury and incident.,
    • writing reports,
    • having an OSHA investigation,
    • perhaps the cost of challenging OSHA’s findings,
    • legal costs for the company attorneys,
    • preparing for a potential law suit,
    • the cost of lost production time,
    • the cost of bringing someone and train them to replace the injured person,
    • the cost of lost sales,
    • the cost of bad publicity,
    • the cost of lower morale among the people,
    • and so on.

When the safety gets right, everything else gets right as well. In this more positive culture, not only does the waste of injuries and incidents go away, people shift the way that they chose to work together resulting in other improvements like:

  • fewer arguments,
  • fewer grievances,
  • better meetings,
  • fewer meetings,
  • more suggestions for improving our systems and processes,
  • people taking the lead in helping to fix something that is not right,
  • new ideas for better customer service emerge,
  • lean manufacturing works better,
  • the quality of products and services get better,
  • absenteeism drops, and
  • people can work together to build a better future.

Cultural improvement: bullying, harassment and dysfunction decrease.

When the safety performance and culture get better, the organization thrives.

These are things that each organization can work on right now. In Partner-Centered Leadership, Richard N. Knowles & Associates can help organizations to achieve all these things. This does not require investment.

  • Get clear on your thinking and purpose.
  • Go into your organization talking with and listening to the people.
  • Help them to build on their ideas.
  • Let them know how important they are to the success of the business.
  • Do this with respect and honesty.

Change is happening all the time!

organizational culture is shaped by leadershipChanges are coming fast and furious. Everything seems to be changing all around us. This can cause unsettling feelings and a loss of control. However, in the middle of all this change, one area that can be steady for us is our relationships with each other.

If we have a good agreement about how we are going to work together including things like respect, listening, helping, learning together, these can provide us the stability we need.

These are like the pole in a subway car. With everything around us bouncing and moving, holding the pole provides the stability we need.

We can treat each other with respect,no matter what is happening in the world around us; this is within our control.

Please look out for and help each other. Let’s keep our agreements. Now is the time for being our sisters’ and brothers’ keepers, which is really important. It is up to each of us!

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