Your Workplace Safety Culture

Who says you can’t do it all?

LEADERS: You can have EXCELLENCE in all Four of the Legs on YOUR WORKPLACE’S SAFETY CULTURE STOOL! HERE’s HOW and WHY!

Understanding each of the 4 Legs of the SAFETY CULTURE EXCELLENCE STOOL – It’s Essential for Leaders!

workplace safety

Are you a CEO, an executive, or a safety leader in your Workplace? Regardless of the titles we hold or the initials that we give to Health, Safety and Environmental endeavors…it still comes down to people being in the workplace who are fully cognizant of and devoted to reducing the risks of harm to employees in that workplace – physical or psychological. And, the ability to instill mindsets with our people to “want to protect themselves” and “to go home at the end of the day with all their parts (legs, arms, eyes, ears) intact” – the behaviors they choose are critical, as are the behaviors our Leaders Expect, Embrace and Enforce.

OSHA tells us that despite new technologies, more mandatory training, more regulations, more policies and procedures, and yes, more compliance officers…the annual statistics for fatal injuries and recordable injuries on the job have hardly moved the needle. Similarly, the top 10 most cited violations keep showing up…Falls, Scaffolding, Ladders, Lock-Tag-Try, Powered trucks, Machine guarding and Hazard Communications/exposures. Why is that?

Why isn’t progress happening? (Experts tell us that genuine employee engagement is dropping while these statistics rise!)

In the past, we’ve talked about the 3-legged stool of Workplace Safety for which safety leaders must be focused, including:

  • Occupational Safety: Related to potential injuries from slips, trips, moving machinery, etc.
  • Occupational Health: Related to preventing latent, long-term effects from potential injuries like carpal tunnel, and effects of inhalations – asbestos being an example. (Now, of course, in the time of COVID 19 we have even more to concern ourselves in the Health-arena).
  • Process Safety Management (PSM or PSMS): Ensuring standards are complied with (OSHA) in many industries that handle hazardous substances (intended to prevent or minimize the consequences of a catastrophic release of toxic, reactive, flammable or explosive HHC’s from a process).

It is a big job – keeping people safe – regardless of which leg of the stool we’re particularly focused upon.

Yet, today, with this new decade of workplace violence rearing its ugly head, we know that we have to add a fourth leg to the Safety Stool. This 4th leg addresses the security/civility of our people – because diligent awareness to workplace violence prevention is required (to promptly address inside harassment/bullying and incivility or to thwart a provoked active shooter who enters the Workplace to do harm).

  • Social Risk: The fourth leg of the stool is what is called “Social Risk.” Another way to say it is the psychological harm that comes with repeated bullying, harassment, dysfunctional behaviors, (civility not being required), that leave workers dreading to go to work, or that increase the risk of home-growing an active shooter, or having a suicide or murder in your workplace, let alone the bad press that comes with a highly-publicized incident. Requiring a civil workplace is integrated here. Not paying attention to social risk manifests into psychological harm as the continuum of bad behaviors escalate in the workplace – and ultimately, can impact people in harmful ways. (Add COVID 19 to the mix and this 4th prong of Social Risk takes center stage.)

Roll it all up and what do you have?

The Safety Leadership Biggie: Workplace Culture.

SO…what can YOU do about this? How do you get out in front of it?

In the Professional Safety Magazine a couple years ago, a peer-reviewed article on safety culture showed that, “Leadership is the antecedent to safety culture and is essential for fulfilling the intent of OSH throughout industry. It is critical to the creation, support and drive of an organization’s safety culture.” Also, “Executives and Safety Leaders should understand the impact that their Leadership style can have on Safety culture.

We couldn’t agree more!

We look at the “whole organization’s culture” – including safety, security, civility, and the means and quality of engagement. Leadership makes the impactful difference. The OSHA general duty clause requires that employers provide a “safe workplace environment” for employees. There’s no doubt that a hostile environment/toxic workplace impacts the psychological safety of workplaces (i.e., bullying, harassment, sexual harassment, vengeful acts). There’s no doubt that disregard for OSHA regulations impacts the physical safety of the people in our workplaces. There’s no doubt that the security of our facilities and people’s awareness of intrusion/perpetrators intent to do harm, is critical. (i.e., workplace violence prevention/security vulnerability). There’s no doubt that when the above focus is absent, effectiveness plummets.

Leadership should hold the expectation that their people need to return home from work whole – no one harmed physically nor psychologically – and be willing to hold that principled-stand (always). From that public stance, leaders can move forward, choosing to live that value in their actions and making an effective difference. Engaging effectively with your people – at all levels is key to safety leadership.

CEOs, leaders, safety officers, team leaders set the safety, health, security and social-related culture, period. Leaders are charged to ensure that culture remains steadfast and promptly address the behaviors that bring down people and teams.

There can be no ignorance of, or turning away from, dysfunctional or unsafe behaviors that need to be identified and addressed, or safety rules that have been violated. Leaders are charged with enforcing the standards of the organization (and not selectively). A lack of engaged leadership and/or allowing incivilities lead to issues on several fronts – so every organization needs to be creating this authentic essence – across the board – across all 4 legs of the safety stool.

“It is too much,” you say? “You Can’t Do It All?”
Oh, Yes, YOU CAN!

If you consider two sides of the penny metaphor (Lincoln’s face side indicative of the people/psychological side, and the Lincoln Memorial’s facility side indicative of the safety/security side of the organization), then you can clearly see that the copper in the penny – that integrates both sides and throughout – is indeed, the LEADERSHIP component of the metaphor. That’s the leadership effect on workplace culture.

Leadership practices (i.e., level of engagement, degree of autonomy, enforcement of standards, clarity of focus, amount of collaboration, cohesiveness, support, communications/feedback, etc.) are key to an organization’s effectiveness. And leaders are just like that copper – they impact the whole enchilada – or, per the metaphor, the whole penny – the whole organization.

For us at NageleKnowlesAndAssociates.com, we look very closely at Leadership. It doesn’t take much to see when an organization lacks good leadership. It shows up in Safety compliance, in your entire stance on Safety and Health and Civility – across the board, in your overall culture, in security measures and in active shooter readiness, in workplace performance and results, in employee engagement, civility, turnover, involvement, participation, in awareness of what is happening within (i.e., bullying, harassment, cover-ups), and in leadership’s effectiveness to create, maintain and embrace the value of every person as an individual, thus enabling a positive and safe workplace culture. All of these can be changed for the better – and very quickly.

We Teach Leadership.

Guide to Reducing the Risk of Workplace ViolenceWe teach how leaders (up and down the organization) can get it all done – by understanding first, how to lead and to know and follow the tenets of authentic Leadership, including embracing the Engagement Diamond© – a leadership process of Richard N. Knowles and Associates. And, we also teach (every level of your organization) how to effectively engage the people you’ve hired to work together in your organization to do their work with the highest attention to safety, security, civility and effectiveness. It can be done! (We’ve proven that over and over again).

To this point, we invite you to connect with Amazon to order up a copy of our Amazon best-selling book, “Guide to Reducing the Risk of Workplace Violence – the absolute essentials.” In it we address the entire spectrum of workplace violence – the culture that extends from the psychological aspects to the physical aspects to the Leadership aspects, and to the active shooter aspects.

It is a safety/health/security/civility spectrum and it translates both to the Professional Safety Magazine article and to what we do for Leaders and their Teams, in their Workplaces every day.

We invite you to peruse our website: NageleKnowlesAndAssociates.com or call us at 716-622-6467 and we’ll engage in the essential Leadership conversation with you – call for a free conversation now. (Soon…You Can Do it All!)

We Need More Partnering…COVID-19 and All

The Problem – Fractured Organizations

more partnering is needed in businessesThe COVID-19 pandemic, the return to school questions, the protests and riots in so many of our cities, the bitter political campaign, the demand for using the “correct” words, are driving people crazy. The COVID-19, the questions, the anxieties and concerns, spill into our workplaces causing a lot of uncertainty and stress. We see this happening every day. Our businesses, our schools and hospitals, our governments, and not-for-profits, at all levels, are struggling. Changes and pressures are coming faster and faster.

So many of us seem to be trying to cope by withdrawing into our shells and trying to push the turmoil all away. The trust levels among all the various groups is very low. So many loud voices are pushing their version of the “truth” that it is almost impossible to find the truth.

Mary Eberstadt, in her 2019 book, Primal Screams, suggests that people are basically social animals and that many of our connections are broken. With all these, many have lost their sense of identity. Social distancing and COVID-19 concerns, changes in how family’s function or not, changes in where people live and work, changes in the way the strife in our society are making us feel isolated and lone.

At work, many of us do not feel psychologically or physically safe. The COVID-19 and other distractions pull us away from focusing on our work. This can lead to arguments, bullying, injuries, and incidents, as well as to lower productivity. Not only are these problems distracting us, they are very expensive for the business. For example, if we just spend the equivalent of one day a week for each employee trying to solve all the issues raised by these problems, that would amount to 20% of our payroll costs.

Pulling Together and Partnering are Needed.
We Can Each Make a Difference!

We can make choices about how we agree to work together, and build a community that is safe and productive.

We can choose to:

  • Be respectful of one another.
  • Listen to each other.
  • Learn from each other.
  • Look out for each other and be our brothers’ and sisters’ keepers.
  • Learn from our successes and our mistakes.
  • Give each other the benefit of the doubt and not jump to judgement.
  • Talk together about how to improve our jobs.
  • Talk about our differences and figure a way through them.
  • Be aware of people who are bullying or harassing others and speak up about this.
  • Create a safe space where it is okay for people to ask questions and provide feedback.
  • Help each other to be successful.

make good choices in your business while under pressureIn thinking about your own place where you work, what do you suppose it would be like if you did some of these things? Do you think that you could begin talking with others about the COVID-19 challenges and building a more respectful environment? What do you think it would be like if you could openly talk together about the important issues like workable, social distancing and improving the safety of your job?

What would it be like if the managers and supervisors openly shared more information about these issues, as well as about how the business is doing? Would talking about how other businesses are handling these issues be helpful? What would it be like if you felt you were in an environment of trust? What would it be like if people really asked important questions and talked about them?

Hopefully, the people in upper management will be asking you for your honest opinions and really listen.

Each person can make a positive difference, if you decide to do it. It is a matter of will. If you do not step forward to make our workplaces safer and more productive, who will?

There are people with whom you can partner and begin these focused conversations. These do not have to be big projects. Start small, start slowly and it will spread it as it grows.

Change happens one conversation at a time!

I would be glad to talk with any of you about building Partner-Centered Leadership with you. Please call me at 716-622-6467.

Highly Participative Leadership produces the best results

A 19-Year Case Study

On Tuesday, August 18, 2020, from 4:15 to 4:45 PM, I will be making a virtual presentation at the AiCHE 16th Global Congress on Process Safety. The paper is a 19-year case study demonstrating a successful plant leadership transition that improved process safety performance.

highly participative leadership process produces much better results that the top-down management processWhen I was transferred to the DuPont Belle, West Virginia plant in 1987, the Total Recordable Injury Case Rate (TRC) was about 5.8 and emissions to air, water and ground, as reported in the EPA Toxic Release Inventory (TRI) annual report, was over 6,000,000 pounds/year. Within three years, both of these had dropped by about 95% to a TRC of about 0.3 and a TRI of about 275,000 pounds/year. Emissions to the environment is one way to measure how well the process safety is working; the better the process safety work, the lower the emissions to the environment.

I was using a highly, participative leadership process I called Partner-Centered Leadership for Occupational Injuries and Health, as well as for Process Safety; this was a highly integrated process with just about everyone involved, and consciously working together to make our plant safer and have less impact on the environment. When I was transferred by DuPont in 1995 and replaced by a traditional plant manager using a top-down driven management process, things changed.

The process safety work was pulled away from the occupational safety and health effort and taken over by the managers. The occupational safety and health work continued to be led by the first and second level supervisors using the Partner-Centered Leadership approach. The highly participative leadership approach and the top-down management approach were running in parallel (the same business conditions, the same regulatory pressures, the same people, the same community). The occupational safety and health performance stayed at a rate of 0.3 or better for the next 15 years.

But the five different plant managers who came in during that period gradually cut back the process safety management resources and effort. They cut back on the manpower, allowed work-orders to pile up, stretched out the inspection intervals, ignored feedback from the operators and mechanics about the deteriorating conditions, etc. The TRI emissions rose by about ten-fold to over 2,500,000 pounds/year.

transformation can happen in the workplaceThe process safety management collapsed in January of 2010 with major, accidental releases to the air and river and they had a man get killed with a phosgene release. When the US Chemical Safety Board investigated in late 2010, they reported that while the occupational safety and health performance was the best in the DuPont Company, the process safety management had fallen apart and the plant was not even using the DuPont standard procedures. This was a sad commentary about how far things had fallen.

This 19-year case study clearly shows that a highly participative leadership process produces much better results that the top-down management process.


An Online Course Offering

Beginning August 24th, I will be presenting a six-week course on Leadership and Using the Process Enneagram©. The Process Enneagram© was a key leadership tool I used when I was at Belle. I have used this tool successfully around the world with people in all sorts of organizations and businesses in the 25 years since I retired from DuPont. Wherever I have used it in my consulting, safety and total performance has improved.

This Online course is the first in a series to teach about leading and using the Process Enneagram©.

If you are interested in taking the course, please go to my web site, RNKnowles and associates.com, and sign up. Or, call me and I’ll answer your questions. I’ll be using Zoom for the calls. This is important work.

Workplace Safety…When Tempers Flare

We are currently living in really tense social and political times.

when tempers flare at work risk of injury goes upYou can’t turn on the news or check your Internet homepage without sensing the depth of the issues that our country is experiencing. Whether it is returning to the workplace amidst COVID-19 rules, political protests, religious non-tolerance, or negative nightly news events – we’re experiencing a wide berth of dramatic events. And each of us has an opinion, a response, a way that we individually see these events and cope with this discord.

However we cope, we need to do our best to keep it out of the workplace, because when we allow the national scene to externally influence our internal emotions, then our emotions, in fact, can impact our safety and the well-being of others.

Whenever we are distracted by emotions, the risk of an injury or incident goes up, we become less able to concentrate and our minds get (emotionally) preoccupied. Our emotions can be influenced from a host of negatively-impacting ways; in turn, we can be hair-triggered to respond in negative ways. Today, we are especially challenged.

Below is a list of things that add to one’s emotional trigger points and what we can do when emotional overload pushes tempers to flare beyond the threshold level in our workplaces.

When tempers flare, adrenaline flows – it cranks up your heartbeat and breathing rate and primes your body for a fight response. This is NOT GOOD in our Workplaces! When tempers and emotions flare, regardless of the impetus, then the focus on safety takes a back seat. Emotion takes over. That is when you and your coworkers are exposed to higher risk and become most vulnerable to the unexpected.

So what just set you/him/her off?

  • Someone hell-bent on bringing the national scene/election/politics into the workplace, and you vehemently disagree with their view? (Workplaces should be neutral places).
  • Someone unable to keep their personal views on national, regional, or local events to themselves…to which you disagree?
  • Someone unable to contain negative views about another’s race, gender, ethnicity, etc.? (Even when it is well known that what you think about a person/group of persons doesn’t matter when you come through the workplace door – if you’re going to collect a paycheck, you have to find ways to constructively work together with “all” people, regardless of your personal feelings. We’re all in this together, whether we like it or not.)
  • Something else? Something that has become habitual? Like… bullying, intimidation, harassment or someone purposely pushing your buttons, again? And now they’ve crossed the line!
  • You woke up angry and carried that into the workplace? Maybe you were stressed out before you came through the workplace door and you’ve taken it out on your mates.
  • You’re tired? Maybe you’re tired of people taking shortcuts in the workplace and endangering others; maybe you hate that immature horseplay that may be happening, and that your supervisor seems powerless to address it.
  • You’re an old-timer and could care less about the poor example you’re setting? (Don’t think people don’t see this.) Maybe you’re impulsive or maybe you just don’t give a darn. Maybe, because of the way you/he/she is behaving, that you/he/she has now not only lost the respect of coworkers, but the unexpected safety lapse is fully lurking around you; someone can get hurt…it is in the law of probabilities.
  • Maybe you have just had a long, hot day and you are bone-weary?

Are you about to lose your temper (for whatever reason)? Cool it!

a moment of patience at work saves a lot of regretIt doesn’t have to be that way! Take a timeout!

  • Cool Off: Take a walk around the building or around the block.
  • Take Two: Two minutes and think it through. Try to remove your emotion from this situation.
  • Ask to have a private talk with your supervisor about your concerns: Make sure he/she fully grasps the situation and why what is emotionally happening is impacting safety and the workplace environment. Talk it through.
  • Recognize that the actions of all of us have an influence on the safety-mindedness of other workers, particularly newcomers.
  • If cornered, avoid responding to the aggressiveness of another: Don’t escalate the situation. (Walk away…it’s okay).
  • Learn some work-group de-escalation processes, like our Stop-It Process – where one group code-word can quickly cool the ardor and bring harmony back.

Tame Your Temper: Because anger can be powerful, managing it is sometimes challenging. It takes plenty of self-awareness and self-control to manage angry feelings. It is hard, but you’ve got it in you!

Self-awareness is the ability to notice what you’re feeling, thinking, and why. Little kids aren’t very aware of what they feel – they just act it out in their behavior. That’s why you see them having tantrums when they’re mad. Adults (like workers in our workplaces) have the mental ability to be self-aware. If you’re still throwing tantrums, it is time you got some help or leave the workplace. When you get angry, take a moment to notice what you’re feeling and thinking.

Self-control is all about thinking before you act. It puts some precious seconds or minutes between feeling a strong emotion and taking an action you’ll regret.

Together, self-awareness and self-control allow you to have more choice about how to act when you’re feeling an intense emotion like anger.

The Safety Bottom Line: Our workplaces have to be as free as possible from the external emotional factors of the outside world. We’ve got enough to worry about internally – within our workplace walls.

Anytime tempers flare (as a result of any impetus – national, regional, political, or internal frictions) or when aggressive, bullying, intimidating behavior is not appropriately addressed, the risk of incidents increase. Hostile workplace and workplace violence potential increases, as does the potential liability for employers who have a duty to employees to provide a safe work environment, free of abuse and harassment.

Emotion-based discord is a health and safety issue. Supervisors need to be vigilant, “clued-in” and able to address such heated times with calm and genuine concern. Emotions can occur inside or outside the workplace and can range from simple disagreements that escalate to temper tantrum level, to threats and verbal abuse, to physical violence. (All no-no’s in the workplace!)

Thousands of people are exposed to workplace tensions each year…as well as the macro-level national concerns.

The advice is solid: Cool It! Don’t let tempers flare and emotions get elevated in your workplace…where severe consequences can ensue. Nope! Walk away – It’s okay!

Closer Look: Safety, People, Culture, Change, Business Excellence, Agility, Impact…It all Fits Together!

Avoiding the losses and waste means that our businesses are more competitive and healthy. How much do you suppose an OSHA lost time injury costs the business?

  • The pain and suffering is miserable.
  • There is the direct cost of the doctors, hospitals, medications, etc.
  • We lose time
    • having to investigate the injury and incident.,
    • writing reports,
    • having an OSHA investigation,
    • perhaps the cost of challenging OSHA’s findings,
    • legal costs for the company attorneys,
    • preparing for a potential law suit,
    • the cost of lost production time,
    • the cost of bringing someone and train them to replace the injured person,
    • the cost of lost sales,
    • the cost of bad publicity,
    • the cost of lower morale among the people,
    • and so on.

When the safety gets right, everything else gets right as well. In this more positive culture, not only does the waste of injuries and incidents go away, people shift the way that they chose to work together resulting in other improvements like:

  • fewer arguments,
  • fewer grievances,
  • better meetings,
  • fewer meetings,
  • more suggestions for improving our systems and processes,
  • people taking the lead in helping to fix something that is not right,
  • new ideas for better customer service emerge,
  • lean manufacturing works better,
  • the quality of products and services get better,
  • absenteeism drops, and
  • people can work together to build a better future.

Cultural improvement: bullying, harassment and dysfunction decrease.

When the safety performance and culture get better, the organization thrives.

These are things that each organization can work on right now. In Partner-Centered Leadership, Richard N. Knowles & Associates can help organizations to achieve all these things. This does not require investment.

  • Get clear on your thinking and purpose.
  • Go into your organization talking with and listening to the people.
  • Help them to build on their ideas.
  • Let them know how important they are to the success of the business.
  • Do this with respect and honesty.

Change is happening all the time!

organizational culture is shaped by leadershipChanges are coming fast and furious. Everything seems to be changing all around us. This can cause unsettling feelings and a loss of control. However, in the middle of all this change, one area that can be steady for us is our relationships with each other.

If we have a good agreement about how we are going to work together including things like respect, listening, helping, learning together, these can provide us the stability we need.

These are like the pole in a subway car. With everything around us bouncing and moving, holding the pole provides the stability we need.

We can treat each other with respect,no matter what is happening in the world around us; this is within our control.

Please look out for and help each other. Let’s keep our agreements. Now is the time for being our sisters’ and brothers’ keepers, which is really important. It is up to each of us!

As the World Turns…

We are coming to the end of another decade of change, turmoil and uncertainty.

can make a marked difference in workplace safetyArtificial intelligence and robots, block chains and bitcoins, the opioid epidemic, political strife, and workplace violence, international worries and potential conflicts are some of the challenges facing all of us. There is a critical need for people, in all walks of life, to come together to openly and honestly talk about our challenges, share our thinking and learn together. We do not have to be blindly swept along. We can make decisions and do the things that we need to do to help to make the world a better place.

We can make a marked difference!

One important challenge that we can do something about is in improving the safety performance in our own organizations.

For the last 4-5 years, the number of people getting killed at work has been holding steady at around 5,300-5,500 people. Lots of safety professionals and other people are working to improve safety in many ways, but we are stuck at the level of safety compliance. We have to shift our thinking in order to break out of this box and significantly cut the numbers of people getting hurt and killed.

This is not about blaming the people and seeking root cause. It is not about just working on safety. In our complex world, there is so much more going on and there is no single root cause. Organizations are complex, adapting, self-organizing networks of people so our thinking has to shift to fully grasp this complexity and do the things we need to do.

Partner-Centered Leadership

The best way to improve the organization’s safety performance, beyond compliance, is in using Partner-Centered Leadership©, which I have been developing for over 3 decades. I used this approach when I was a Plant Manager for many years and together, the people cut our injury rate by 97%, our emissions dropped by 95% and earning rose by 300%. I further developed this approach in my consulting work over the last two decades. Everywhere this approach is used has resulted in rapid, significant improvements in the organization’s total performance.

In building on the base of safety compliance, the focus of our work is on developing more effective leadership and improving the total performance of the organization. Safety performance is just one aspect of the organization’s performance so when the entire organization improves, safety improves as well.

partner centered leadership can make a difference in workplace safetyWhen I talk about safety. my thinking goes well beyond the traditional safety numbers, training and procedures. It includes ideas about respect and how everyone has agreed to work together. It includes ideas about personal responsibility, integrity and dedication to helping everyone improve. It includes openness, honesty and sharing information abundantly. It includes ideas about the deeper, often hidden patterns of behavior which have a profound impact on the work environment and drive much of the behavior. It includes the fact that the managers and leaders have the largest impact on their organization’s performance. It includes the understanding that managers focus on reliability, stability, predictability and control as they try to maintain the status quo and that leaders focus on the people, change and the future sharing information abundantly, treating people with respect and helping people find meaning in their work. Both good leaders and managers are needed.

It includes spending a significant amount of time in the workplace with the people holding both casual and formal conversations about how the people are doing, asking them how I can help to improve their job, looking for feedback on my own performance, seeking better ways to do things as well as talking about the things that are important for the business to succeed and prosper. It also includes the need to maintain high standards and operating discipline. I spent five hours a day in the plant when I was the Plant Manager, every day for 5 years.

Keeping the Continuous Conversation Going is Key

These conversations are a very important part of building the metaphorical container that holds the organization together and provides guidance for everyone. Sometimes these conversations can get quite intense as we all are searching for the truth and better ways to do things. When people have a good understanding, the vision, the mission, the expectations, the standards of behavior and performance, and their own role in building the success of the whole organization, they have a sense of this container, and they are able to make the decisions they need to make regarding the details about how they can best improve their own work as well as the business. The container, which I call the BOWL, provides the order and focus for the organization and the freedom for the people within the BOWL to learn, grow and improve.

Improvement and change come one conversation at a time. As we talk together, listen and learn, everyone gains new insights and a better understanding of how things are going. As this thinking swirls around the ideas begin to synthesize into concrete pictures and new possibilities emerge. The people co-create their shared future. Everyone is growing and learning together.

Partner-Centered Leadership is the best approach that I know about that is proven to help us break out of compliance and move into much better levels of total organizational performance. Call me to learn more about this way of working and the central tool we use which is the Process Enneagram©. If you really want to make a difference then call us at 716-622-6467.

(We are on the cusp of a New Year, so as you draw up your strategies for improvement in 2020, know that the old way of doing things won’t get you to where you want to be…Give us a call…We’ll get you moving forward to better safety performance.)

Leading in High-Consequence Industries – Red Flags are needed!

Every now and then a major disaster occurs in high-consequence industries like chemical manufacturing, petroleum production, refining, and aviation.

These disasters tend to be low-frequency events, which often look like some big surprise just happened. A lot of people get killed and severe damage to their facilities, their customers and the environments results. Often things looked like they were going fine just before the disaster strikes.

major disasters do occur in high-consequence industriesFor example, the workers on the Deepwater Horizon drilling platform received good recognition for outstanding occupational safety performance (the slips, trips and falls sorts of incidents) just a day or two before the explosion on April 20, 2010, that killed 11 people and injured 17 others. The pressures from top management to get into production led to failures of their process safety management (PSM) systems and processes. Communications were limited because management did not want to hear of more problems; they were driving the production schedule. The fine occupational safety performance masked the PSM deficiencies which are more subtle and invisible to upper managers, unless they are keenly aware of the needs for excellent PSM.

Part of being keenly aware is getting out of their offices and into the field looking, listening, talking with the people, and learning what is really going on. The gap between PSM-as-imagined and PSM-as-done was huge. When the pressures for production begin to overwhelm the safety systems, red flags need to be raised. The culture needs to be one where people can bring up problems and challenge the pressures without sacrificing their careers.

Another example occurred at the DuPont Belle, West Virgina plant (now Chemours) where I was the plant manager. I used the Partner-Centered Leadership (PCL) approach when I was there. I spent 5 hours a day in the plant looking, listening, talking with the people, and helping to build higher standards and performance. Along with all our other improvements, our occupational safety and ergonomics injury rates (Total Recordable Case Rate (TRC) dropped by over 97% to about 0.3 and emissions to air, water and land (a measure of our PSM performance) dropped by over 95%.

When I was transferred, the people close to the actual work continued to self-manage themselves with all we had learned about PCL, and their TRC stayed around 0.3 for 12 more years. However, the new managers that came after me used the traditional top-down approach and pulled lots of the PSM decision-making up to themselves. The TRC rates were so good that they left the people close to the work using PCL alone. The managers started to cut corners by limiting funds, cutting back on engineering support, letting inspection timelines slip, and the like. While the TRC looked great, the PSM was slowly rotting away and things fell apart.

They eventually had a series of disasters and an operator was killed. The managers hardly got out of their offices, lost contact with the people, let the standards slip and trust fell apart with the result that the gap between work-as-imagined and work-as-done became very wide. This sounds like the Deepwater Horizon pattern.

Safety in High-Consequence Industries

people need to continue to work safely to have a great safety cultureNow we have another example with the mess at Boeing and the 737 Max crashes. Top management was feeling the pressures for market share from Airbus and putting terrific pressures on cost reduction and faster production.

According to an April New York Times story, the people were forced to take short cuts, and about a dozen whistle-blower claims and safety complaints on things like defective manufacturing, quality problems, and debris left on planes were ignored. Training of pilots was shorted from 4 to 2 sessions in flight simulators. These problems went from the top of the organization all the way down. Now after two crashes 346 people are dead. There is a lot left in this story as it unfolds. Again, this pattern is like the first two stories.

In these high consequence industries, the top management needs to have a discipline of raising red flags when they are feeling the pressures to hurry up, cut costs and produce more. These pressures shutdown and destroy the communications, quality, and safety standards. This takes discipline and courage but that is the nature of the business. Leading businesses where there are high-consequence, low frequency events requires focus, skill and leading using the PLC approach.

When the system fails, it is not the top managers who get killed!

Building a Civil, Respectful, Engaged, Safe, Profitable Place to Work

I think that most people want to work at a place that is like this. We spend a large part of our lives at work, so let’s make things really good.

together we can work together to have a safe workplaceThis is quite attainable with authentic, courageous leaders who take a stand that this is the sort of place they want to lead. The knowledge and technology are available and broadly known by lots of people so I want to share my own experiences.

Building a workplace like this results in the elimination of a lot of waste.

Some examples of the sources of waste are:

  • HR time spent investigating claims of harassment or bullying
  • High turnover
  • Low morale
  • Low engagement
  • Indifference by some people
  • Resistance to change
  • Graffiti and vandalism
  • Fighting
  • Sloppy workmanship
  • Many injuries and incidents
  • Poor housekeeping
  • Unnecessarily long times to get work done
  • Some OSHA investigations and law suits

In some organizations where there is a lot of bullying, harassment and worse, the level of waste could be as high as 20% of their payroll cost. This can all be avoided!!!

Here are the things I did that helped me a lot in tackling this problem when I was a plant manager:

  • I had to develop the focus within me that lack of respect and incivility were serious problems and I had to personally address them. If I was the problem, I had to work on that. I had to take a public stand on my beliefs that disrespect and incivility among us was unacceptable.
  • I then had to let everyone know that I would not tolerate anyone being treated with disrespect and incivility. I had to explain that:
    • none of us had a right to treat each other this way,
    • the open, free flow of information was vital for us to learn,
    • we needed to create a place where it was safe for people to talk together, share and learn,
    • it is very hard on the people impacting psychological safety,
    • it can lead to injuries and violence, and
    • it is very big, darn waste that we can eliminate if we work together. All of us need to play a part.
  • Then I had to go into all the workplaces in the plant, respectfully yet firmly, talking with everyone. Sometimes these conversations were not easy as some people pushed back and challenged me.
  • I did this day after day for months; trust and interdependence grew; slowly things changed. Everyone could see what I was doing and they knew that they could correct me if I made mistakes. Improvements in all dimensions of our work began to show up. Morale grew. There were fewer injuries and incidents. Turnover and absenteeism dropped. The environmental performance improved along with better customer service. Housekeeping improved. More work was getting done on schedule and costs were lower.

organizational leader's should look to the futureThis all began with my determination to work on improving respect, civility and safety. As I built credibility and trust with everyone, people began to make improvements in many other areas. Everything got better.

I need to emphasize that respect in the workplace is so very important. Lack of respect degrades everything. Lack of respect leads to harassment, bullying, sabotage, fighting, and even murder. The leaders set the tone and the standards. Bullying is a problem in over half of our workplaces and about half the bullying is from managers. This is just unacceptable. Not only does it demean the people, it causes safety problems and wrecks involvement and productivity.

Some managers have told me that they do not have the time for working this way. For me, working this way led to far better results than anything that I had learned in all the management courses I had been sent to over the years. As we at the plant came together, working with respect and civility, the level of engagement went way up. This led to more and more improvement. Injury rates dropped 98%, productivity rose 45% and earnings rose 300%. I found this to be a much more satisfying way to work.

  • It was easier for me.
  • It was fun to see the people grow.
  • The results were terrific!

Shifting to this way of working is quite do-able. It takes courage, concern, care, and commitment. Do you have the will? It is worth the effort!

I would be happy to talk with anyone about working this way and share experiences. Call me at 716-622-6467.

Engagement Matters

In this newsletter, I want to share some insights about the level of engagement of the people, the impact of low levels of engagement on profitability, safety performance, and workplace violence.

engage employees on profitability, safety performance, and workplace violenceIn 2017, Gallup, Inc. published their “State of the Global Workplace,” looking at the levels of productivity around the world. They were concerned about the decline in productivity and wanted to develop a better picture of the situation. High productivity is a key to having a good quality of life, and this relates to how involved people are in their work. They found that worldwide, only about 15% of the people are highly involved. This varies from country to country with the highest levels of involvement in the USA and Canada at 31%. Those businesses in the top quartile of employee involvement in their global study are 21% more profitable and 17% more productive. They also have 70% fewer safety incidents, 40% fewer quality incidents, 41% lower absenteeism, and 59% lower turnover. The positive impact of employees being highly involved is huge.

These benefits of high levels of involvement are impressive.

In my newsletters, I have written extensively about the importance of leadership in improving involvement. Leaders focus on building respect, sharing information and making it safe for people to talk together, to share ideas and to build their future together. Leaders focus on change and improvement. Leaders also focus on helping people to see how their work is important for the success of the whole organization; this helps people to develop meaning in their work and builds commitment.

employees engage when treated with respectMost people in management positions focus on systems and processes like running a payroll or production line. They want reliability, predictability, control, and stability, which are important for much of the business. But when they apply this approach to people, things go downhill. This approach results in 71% of the people globally being unengaged and 19% being actively disengaged. Morale, safety and engagement are a mess. Managers engage in managership, and this will not solve the problem of building higher levels of engagement.

People in manager positions need to become stronger leaders. They need to spend several hours every day with the people around them, as well as those reporting to them. They need to go into their workplaces, talking respectfully with the people, sharing information, building trust and interdependence, listening and learning together. In doing this with quality, focused conversations, people open up, share ideas and come up with better ways to do their work. When I did this when I was a Plant Manager in a chemical plant with about 1,300 people and lots of hazardous chemicals and demanding jobs, our injury rate dropped by 98%, productivity rose by 45% and earning rose by 300%. The people were involved and committed because they wanted to be. I just set the conditions where this could happen.

I need to emphasize that respect in the workplace is so very important. Lack of respect degrades everything. Lack of respect leads to harassment, bullying, sabotage, fighting, and even murder. The leaders set the tone and the standards. Bullying is a problem in over half of our workplaces and about half the bullying is from managers. This is just unacceptable. Not only does it demean the people, it causes safety problems and wrecks involvement and productivity.

If the people at the top of our organizations really want to improve involvement, the treatment of people, safety and earnings, then they can do it. It is a matter of will. The knowledge and pathways are well known and proven.

engage employees on profitability, safety performance, and workplace violence

Breaking Through

I think that we, safety professionals, are on the verge of breaking through to our next major shift in building safer, more effective businesses. We can do both of these things at the same time.

breaking through to our next major shift in building safer, more effective businessesThe way in which we think about and work with all the people is a key shift that is needed.Leading thinkers like Eric Hollnagel, Tom McDaniel, Beth Lay, Carl Stent, and Ron Gantt are searching for better, more effective ways of engaging with everyone to build on the good things people are doing.

This is not about looking at things through rose-colored glasses but rather a hard-headed, practical, proven shift in how we all work together. Most people want to be treated with respect and be listened to. Most of the people I’ve met want to do a good job and be proud of their work – even the grumpy ones. They want to have the opportunity to have their ideas heard and considered. They want to have the opportunity to explore better ways to do their work. The people working close to the actual physical work know their jobs and often have good ideas about how to do the work to improve the efficiency, effectiveness, and safety of their jobs. It is highly frustrating for them when managers do not listen to them or care about what they are thinking and know. This frustration usually leads to all sorts of counter-productive behaviors that are both unsafe and costly.

What has been you own experience when treated this way? This is not just a problem for the front-line people. This sort of behavior happens at all levels of the organization and is hugely expensive. Frustrated people do not share constructive information together, decisions are avoided, learning is blocked, and opportunities for improvement are lost.

I think that safety professionals are in an ideal place to help their organizations break through to higher levels of performance. We are often called upon to work across many different parts of the organization to provide safety insights, investigations and consulting. We often have access to many people at different levels in our organizations. This gives us a lot of opportunities to engage respectfully with the people and open up the important conversations.

We can model the behavior of asking questions for understanding, of listening deeply, helping to understanding the situations and exploring ideas together. As we engage with the people with respect and consideration, trust builds. As trust builds, people are more willing to open up and discuss their ideas and concerns. Each positive conversation builds on the ones before it. In this process a space for open, honest conversations develops.

The breakthrough comes as more and more people are building on their successes, sharing ideas and insights, testing their thoughts with each other, and seeing what is possible. People find meaning in this way of working; they feel better about themselves and their jobs. More and more focus and clarity develop about how to do their work more safely and better. In addition to the good work you are doing with the safety systems and procedures, with your compliance and training efforts, you are bringing the people into the business. New ideas keep emerging and more good decisions are being made.

Engaging with the people this way takes courage, care, concern, and commitment. This is an ongoing way of working. Getting out of our offices and into the workplaces takes time and effort. When I learned to work this way, I discovered that my job got a lot easier. The gap between work-as-imagined and work-as-done almost disappeared. I found I was working on real challenges and getting out ahead of problems. All of us can engage with people this way. It is a matter of will; just do it!

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